| 3000HP Electric Deep Drilling Rig - For Sale
Deep Land Drilling Rig for Sale
3000hp Deep Drilling Rig for Sale
Electric Drilling Rig for Sale
New Electric Land Drilling Rig - 3000hp - for Sale
Rig Specifications
A. General Rig Specification :
The rig will be suitable for operation in the temperature range 0°C to 55°C
General Description :
- Drilling depth: 9000m(4-1/2"DP)
- Max hook load of mast and substructure: 6750KN
- Travelling system: 7×8
- Diameter of drilling line: 1-5/8"(42mm)
- Top drive: DQ90BS-JH
- 37 1/2" electric motor driven Rotary table
- Rated input power of drawworks: 3000HP
- Mud pump unit: 1600HPX3
- Mast type and effective height: K type, 49.5m
- Substructure type and clear height: Slingshot,42ft/12.8m
- Electric drive type: AC-VFD-AC
- Rig power system: 7xCAT3512B, 7X1101bKW 600V/60Hz & 1xCAT C18, 545KW/60Hz
- Voltage/Frequency/Phase: 600V/480V/110V 60HZ/3phase
- All electric equipments are in accordance with API RP505 standard.
- Main structure painting standard
- Explosion standard: ATEX/IECEX/UL/CNEX
A.1.1. Mast and Associated Equipment : Qty - 1 set
- To be API monogrammed, possessing valid API-4F certificate. Confirmed to API 4F
4th edition,PSL1,SSL: E2 U2.
- Nominal drilling depth: 6000-9000m(4-1/2"DP); 5000-8000m(5"DP);4000-7000m(5-1/2"DP)
- Max. Static hook load: 1,500,000 lbs/750ton/6750KN(7×8 strand,14 lines);
- Effective height:162.5'/49.5 m as per API approved Mast to safely accommodate top drive
and travelling system;
- Height of monkey board(from drill floor):80'4-1/2",83'8",86'11-1/4"(24.5m,25.5m,26.5m);
- Top span(front x side): 8'6-3/4"×7'10-1/2"(2.6m×2.4m);Bottom span(front): 32'9-3/4"(10m) .
- Steel material. Welding Procedure as per AWS.
The allowed wind speed of mast :
- Operating mode(Full stands and full hook load):16.5m/s (32knots)
- Working condition(Full hook load and full rotary beam load ):16.5m/s (32knots)
- Erection condition:16.5m/s (32knots)
- Unexpectable condition (Full rotary beam load and full stands): 30.7m/s (60knots)
- Expectable condition(Full rotary beam load ):38.6m/s (75knots)
- Equipped with two sets of buffer hydraulic cylinders, which can be used for raising and
lowering the mast.
- 2 mast ladders -without cage (one each to monkey board & crown block)
- With hange line for hanging travelling system(include Top drive) when drilling line cutting;
including wirelines,shackles.
- With levelling shims and two (2) 100 tons each hydraulic jacks with hand pumps.
- Four(4) 2t Derrick Hoist Blocks with secondary retention are used.
- Two(2) 4t Derrick Hoist Blocks with secondary retention are used.
- With Mast Raising Line Ø80mm（ 3 1/8"）
- With Mast Support Frame:Using for supporting mast during Rig-Up & Down
- 1 ea. SALA Self-retracting fall arresting devices & Derrick safety harness with frontal
pad for the derrick man to be installed above the derrick board for the derrickman(15m),
- 1 ea.SALA Self-retracting fall arresting devices & Derrick safety harness with frontal pad
for the derrick man to be installed above exit point from the mast ladder to the derrick board
platform at the mast ladder side(15m).
A.1.2. Monkey Board - Qty : 1 set
Monkey board to support :
- 286 stands of 5-1/2" Drill pipes(8000m);
- 6 stands of 8" D/Collars;
- 3 stands of 10" D/Collars;
- 2 stands of 14" D/Collars.
- With adjustable centre diving board and hinged extension. Adjustable 80'4-1/2",83'8",86'11-1/4"
(24.5m,25.5m,26.5m) above drill floor level complete with safety chains on all fingers.With
Mounting bracket to accommodate pullback air winch. Access platform with handrails and
escape line (with easy and safe access) . Logo on the monkey board can be painted as
clients' requirement.Without Wind Wall.
A.1.3. Tubing "Belly" Board - Qty : 1 set
- Tubing "belly" board.
- Features: Completed with walkway and handrails in the outside of tubing belly board.
A.1.4. Casing Stabbing Board - Qty : 1 set
- Pneumatic Casing stabbing board – adjustable from 20' - 50'above rig floor, having two braking devices with
one being failsafe. Both locking devices are independent of each other.
- Operations to be independent of casing tongs.
- The casing stabbing board is equipped with upper and lower limit switches.
- Guardrails and fall protection system will be installed（SALA Fall arrest 3400900）. Full body harness with lanyard
as per BS or ANSI or equivalent International Standards ( 1piece as SALA recommend)
- Adequate anchor points anchor point to be available for connecting the lanyard and Self-retracting fall arresting
devices with full body harness. Anchor points will be positioned independently from the movable stabbing board assembly.
- The stabbing board platform to be installed with one certified safety line,the safety line will connect stabbging board
with one padeye on Mast.
- Air winch on Casing stabbing board:
- Remote pendent control
- Control cord with emergency stop.
A.1.5. Mast Emergency Escape system - Qty : 1 set
- Mast Emergency Escape system with accessories and user manuals
- Mittelmann Mast emergency descent device RG 10D(EN standard)
- The models will be suitable as per the mast / monkey board height and as per manufacturer recommendations.
- The PPE & accessories used in the system for emergency escape willl be as per the manufacturer requirements,
included Satey Harness and anchor block
A.1.6. Derrick Climbers Assist Lines - Qty : 3 set
- Derrick climbers assist lines(one each to monkey board & crown block) complete with lines,certified snatch block.
climber assistor, 3 sets.
A.1.7. Crown Block - Qty : 1 set
- Crown block rated for 1,500,000 lbs/750ton/6750KN static hook load capacity with :
- Seven (7) sheaves cluster of 1524mm(60 inch) sheaves;
- One(1)fast line sheaves 1524mm(60 inch);
- All grooved for φ42mm (1 5/8") drilling line;
- Confirming to API Spec.8C 5th Edition and API Spec 4F latest Edition, PSL1, SSL: E2 U2;
- To be API monogrammed, Possessing valid API-4F and 8C certificate.
- Two (2) 4t Hoist Blocks with secondary retention are used.
- Two(2) 12t Hoist Blocks with secondary retention are used.
- One (1) 25t Hoist Blocks with secondary retention are used.
A.2. Subbase and Associated Equipment - Qty : 1 set
A.2.1 Subbase :
- Rated for 1,500,000 lbs/750ton/6750KN casing load capacity simultaneous with 800,000 lb./400ton/3600KN
setback capacity.
- Rig floor dimensions: 13m×14.8m/42.6ft×48.5ft
- To be API monogrammed, possessing valid API- 4F certificate.
- Confirmed to API 4F 4th edition, PSL1, SSL: E2 U2.
- Steel material
- Welding Procedure as per AWS.
- Drill floor height(from Ground to drill floor): 46.92ft/14.3m;
- Drill floor clear height(from bottom of rotary table beam to Ground): 42ft/12.8m;
- Sub base with clear height under BOP trolley beams：36'/10.97m(from bottom of BOP trolley beams to Ground).
- Substructure type: Sling shot.
- Two(2) Stairways for access from rig floor to ground level and One(1) Stairways for access from rig floor to mud tanks.
- One(1) 2' wide safety slide for emergency escape slide from rig floor to ground level.
- Equipped with two sets of buffer hydraulic cylinders, which can be used for raising and lowering the substructure.
- One stand pipe vertical skid.
- One hanger frame for 2*1.5m³ air receiver.
- Structure to be installed at lower floor position. After mast raised, substructure to be raised up with floor equipments
by two(2) hydraulic winch which are included.
- With Substructure Raising Line Ø38mm（ 1 1/2"）L=325m
- With Rig floor dog house(one air conditioner included),1 set;
- With tool house,1 set.
- With 2 ea. SALA Self-retracting fall arresting devices with Derrick safety harness with frontal pad to be installed under
the Fix anchor point around BOP beams (15m).
- With 1 set Antiskid floor mats for the rig floor, only for main working area of rig floor. (The area between the setback and
drawworks , inside left and right mast leg.)
- With 1 set Drilling Bell nipples for 29-1/2" diverter, 18-3/4" Bops.& 12" Flow line.
A.2.2. A Secondary BOP Retention System - Qty : 1 set
A secondary BOP retention system below the sub-structure with safe rated pad eyes along with accessories including
but not limited to wire rope slings, shackles, pins, chains, hooks etc for the holding the heaviest BOP stack shall be in
place to prevent BOP falls in case of failure of primary retention system (BOP hoist) system during casing slip setting,
casing cutting and other activities.
A.2.3. Drip Pan System under Rig Floor - Qty : 1 set
- Drip pan system under Rig Floor.
- Rig floor to be sealed with all drainage from the rig floor contained in a drain system for discharge to location.
A.2.4. The Safe Working Load (SWL)
The Safe Working Load (SWL) will be prominently marked for all Pad eyes on Mast and Substructure
A.2.5. Mouse Holes - Qty : 1 ea
Mouse holes, 12" OD and 16" OD.
A.2.6. Mechanical Conventional Catwalk - Qty : 1 set
- Mechanical Conventional catwalk size:18000mm(L) ×1500mm(W) ×1070mm(H), two sections.
- Catwalk fitted with 2 each cementing lines & kill lines of 2"IDx 15 M, having slide/ sling gate at Rig .
- The kill line is only fixed under catwalk, and won't lay to ramp and drill floor.
- Cementing Lines and Kill Lines on Catwalk are made by Chinese vendor, as per API 16C;
- Valves on cementing lines and kill lines are from western brand vendor.
A.2.7. Pipe Rack - Qty : 10 pcs
- Triangle pipe rack, length 9000mm, height 1070mm, end with retaining pin
A.2.8. BOP Lifting Hoist System - Qty : 1 set
- BOP lifting hoist system, 150-ton capacity
- Trolley beams mounted on the substructure under the drilling floor with travel of the BOP hoists is to cover
the entire length of sub base.
- Max. hoisting capacity:2×75ton
- Max. hoisting height:4.8m
- Max. hoisting speed:0.6m/min
- Max. lowering speed:1.0m/min
- Max. horizontally travelling speed:6m/min
- Max. working pressure of hydraulic system:21Mpa
- Max. flow rate of hydraulic system:120L/min
- Wireline diameter:44mm
- With One (1) Hydraulic Power unit (Electrical Motor Drive) is used for substructure up/down & BOP
lifting hoist system
A.2.9. Hydraulic Power Unit for Hydraulic Tools - Qty : 1 set
- Hydraulic power unit For hydraulic tools
- Hydraulic unit complete with two (2) hydraulic pumps each driven by electric motors mounted at derrick floor,
for use with rig-floor auxiliary equipment.
- Max.pressure: 3000psi/21MPa
- Rated pressure: 2320psi/16MPa
- Rated output flow: 120L/min
- Effective volume: 1000L
- Main power input: 55kW x 2
A.2.10. Drilling Line Spool for drill line complete with air/hydraulic motor. - Qty : 1 set
- Model:DSJ45Q
- Output drum speed : 0~13r/min
- Output torque:14000N.m
- Max.working air pressure: 0.8Mpa
- Max.load: 20000kg
- Suit wireline:42mm( 1-5/8'')×7500ft
A.3. Draw Works
A 3.1. AC Electric Draw Works
AC Electric Draw works - Qty : 1 set
- Rated for 2200KW(3000HP)input power;
- Nominal depth range up to 30,000 ft;
- Powered by two(2) 5GEB28, 1118kw/1500HP, 600V,Make: GE. With IECEX/ATEX
- Disk Brakes (PSK Model:PS295/6750D) on main drum as fail-safe emergency / parking brake.
- Standard Disc Brake System with air-cooled Discs, 6 x hydraulic service calipers, 4 x Spring-set safety calipers,
independent hydraulic power station , and Control Console.
- Working brake torque:295kN.m,Parking release brake: 190kN.m,Emergency brake: 485kN.m
- Max. fastline pulling capacity:141,000lbs/640KN
- Pulling capacity - 1,500,000/6750 Static hook load@ 14 lines.
- Drum size:Φ915mm×1836mm,The drum is casting part with lebus grooved for 42mm( 1-5/8'') wireline.
( welded,replacable after worn )
- The drum shaft is driven by two (2) sets of two-shift gear box.
Steps of speed: 2+2R(2 steps)
Gear Box ratio:High speed:8.056,Low speed:14.783
- Equipped with pneumatic toggle valve anti-collision device.
- Kinematics draw works brake monitor and control system (Crown saver and floor saver:This is refer to
Anti Collision System (ACS) Ingrated in VFD and Driller's Control - Cabinet system). Crown saver / Crown-O-Matic,
with emergency activator switch on Driller's console.
A 3.2. Auxiliary Brake System - Qty : 1 set
- AC –VFD Rig using regenerative braking, disc brake on main drum to be capable of being used as Auxiliary
brake which included in Item A.3.1
- Disk Brakes (PSK Model:PS295/6750D) on main drum as fail-safe emergency / parking brake.
- Standard Disc Brake System with air-cooled Discs, 6 × hydraulic service calipers, 4 × Spring-set safety calipers,
independent hydraulic power station , and Control Console.
- Working brake torque:295kN.m,Parking release brake: 190kN.m,Emergency brake: 485kN.m
- Rated pressure of hydraulic disc brake operating system: 8 MPa
- Hydraulic power station of disc brake（Air cooling） Model:PY-01F
- Rated pressure : 8Mpa
- Rated to suit minimum static hook load capacity 1,500,000 lbs of draw works.
A 3.3. Electronic Automatic Drilling System - Qty : 1 set
- Electronic automatic drilling system
- Achieved by Seperater Motor control, integrated in VFD system.
- Electronic feed for draw works controls to provide ROP control based on constant ROP, Weight on Bit., differential pump
pressure and torque.
- Four alternative modes include :
- ROP----rate of penetration
- WOB----weight on bit
- MPP----mud pump pressure
- DPT----drill pipe torque
- WEG Auto bit driller motor Model:W22Xd-75kW-4-280S Fundamental frequency power: 75kW
- Fundamental frequency torque : 401 N.m
- Cooling type: Forced air cooling,
- Protection degree of motor : IP56, with IEC explosion-proof certification.
A 3.4. Makeup/Spinning Cathead - Qty : 1 set
- Makeup/Spinning Cathead(Telescope Type)
- Rated working pressure:2320psi/16MPa;
- Rated flow rate:120L/min;
- Wireline pulling force:350,000lb/ 160KN;
- Norminal rope stroke 1500mm
A 3.5. Breakout Cathead - Qty : 1 set
- Breakout Cathead(Telescope Type)
- Rated working pressure:2320psi/16MPa;
- Rated flow rate:120L/min;
- Wireline pulling force:350,000lb/ 160KN;
- Norminal rope stroke 1500mm
A4 Travelling Equipment
A4.1. Travelling Block 750-ton Capacity - Qty : 1 set
- Travelling Block 750-ton/6750KN capacity .
- Number of sheaves:7
- Sheave diameter:φ1524(60")
- Grooved for φ42mm(1-5/8'') wireline.
- Conforming to API 8C 5th Edition PSL1
- To be API monogrammed, possessing valid API-8C certificate.
- With one(1)Hydraulic wireline cutter.
- Max. cutting diameter :48mm; Max.shearing force:20T;
- With six(6) Snake line for wireline stringing.
- Natural length 1600mm,Traction force 40KN.
A4.2. Weldless Elevator Links - Qty : 1 set
Weldless elevator links, 4-3/4" x 252", 750 ton capacity. Conforming to API 8C,PSL1
A4.3. Weldless Elevator Links - Qty : 1 set
Weldless elevator links, 3-1/2" x 144", 500 ton capacity. Conforming to API 8C,PSL1
A4.4. Weldless Elevator Links - Qty : 1 set
Weldless elevator links, 2-3/4" x 132", 350 ton capacity.Conforming to API 8C,PSL1
A4.5. Weldless Elevator Links - Qty : 1 set
Weldless elevator links, 2-3/4" x 252", 350 ton capacity. Conforming to API 8C,PSL1.
A4.6. Drilling Line - Qty : 7500ft
φ42mm(1-5/8'') Drilling line to suit minimum static hook load capacity.
Right hand, as per API Spec.9A.
A.5. Rotary Group and Top Drive
A.5.1. 37-1/2” Rotary Table - Qty : 1 set
- Heavy Load 37-1/2" rotary table:
- Max.Static Load:7250KN;
- Rated Speed:300RPM;
- Gear Ratio:3.62;
- Max.torque:45000N·M(@0-110RPM);
- Make: BOMCO,holding valid API-7K certificate.
- Main AC Motor: 5GEB22A5, 858KW, 600V,Make: GE. With IECEX/ATEX
- Rotary table independent drive device:
- Reducer: i=1.6920
- Coupling: BJS435A
- Cardan shaft:BHJ350F530
- Inertia brake:5022A
A.5.2. Rotary Table Master Bushing and Insert Bowl - Qty : 1 ea
- Complete with a ZP375 master bushing (MPCH), with the following insert bowl:
- Split insert bowl # 1 (11-3/4" – 13-3/8"),1 pc
- Modified Split insert bowl # 1 (to handle 14"tubulars),1 pc
- Split insert bowl # 2 (9-5/8" – 10-3/4"),1 pc
- Split insert bowl # 3 (2-3/8" – 8-5/8"),1 pc
- Lifting hook for removing and installing bushings and bowls( 2 hooks for bowls,4 hooks for bushing).
A.5.3. Casing Bushing - Qty : 1 ea
- Casing bushing, split type for 30",24" and 18-5/8" casing.
A.5.4. False Rotary Table - Qty : 1 set
- False rotary table suitable for running 5-1/2" drill pipe string inside 30" ,24" and 18-5/8" Casing.
- Rated load capacity 200 tons.
A.5.5. Electrical AC or DC powered Top Drive System - Qty : 1 set
- Electrical AC powered Top Drive System
- Model DQ90BS-JH
- Rated Hoisting capacity 750 tons.
- Power Supply 600VAC/50Hz
- Main Motor Rated Power 2X450KW(continuous)
- Drilling Torque 76KN·m
- Max. Break-out Torque 120KN·m
- Rotary Speed 0～220r/min
- Backup Tong Range φ87mm～φ230mm
- Mud Circulating ID Φ89mm
- Equipped with top drive body, top drive guide rail, top drive travelling cable, top drive
VFD room, driller control console.
B Mud System
B.1. High Pressure Mud System
B.1.1. Triplex Mud Pump Unit - Qty : 3 sets
- Triplex Mud Pump, Rated input 1600 HP
- Model ·F-1600HL
- Rated power：1600HP
- Rated stroke：120spm
- Stroke length : 12"
- Ratio：4.206:1
- Max. working pressure：52Mpa
- Valve cavity：API 7#
- Max. liner size：7"
- Inlet flange：12" (305mm)
- Outlet flange：5 1/8"
- Shear pin type safety valve：JA-3
- AC motor
- Qty.: 1 pc for each pump
- Rated power:1200kW
- Rated voltage:600V
- Explosion proof standard: CNEX
B.1.2. WP Rotary Hose - Qty : 2 pcs
- ·4" ID x 75' long x 7500 psi WP rotary hose,FSL Level 2,-20°C ~ 82°C, in accordance with API 7K
B.1.3. WP Bumper Hoses - Qty : 7 pcs
- ·4" ID x 15' long x 7500 psi WP bumper hoses ,FSL Level 2,-20°C ~82°C, in accordance with API 7K
B.1.4. WP Dual Stand Pipe Manifold - Qty : 1 set
- 5"ID x 7500 psi WP dual stand pipe manifold with 5" ID 7500 psi WP full opening gate values feeding with 2 independent
5" x 7500 psi WP mud pump discharge lines coming from a mud pump discharge manifold. Mud pump Discharge manifold
7500 psi WP, to be designed so that any of the 3 pumps can be lined up for 2 mud lines to sub base.
- 2" x 7500 psi valves from manifold to upper kill line, lower kill line, cellar jet and one for displacing cement, or other
general circulating from rig floor level.
- 2" x 7500 psi working pressure steel line with designated valve from rig floor to choke manifold for reverse circulating.
- Gate valve adopts welding valve.
- Stand pipe manifold include five(5) nos 5" gate valves and nine(9) 2" gate valve. Ground HP manifold include ten(10) nos
5" gate valves and one(1) 2" gate valve.
- Gate valve will be from Demco, Union will be from Kemper
B2. Low Pressure - Mud Pump
Design Principals for Mud System
Mud Tank System :
• Mud system total capacity 4990 Bbl (usable) with active Mud system capacity: 1990 Bbls and reserve tanks of 3000 Bbls.
The volume of tanks calculate decrease 150 mm from the top surface of Tanks.
• All the solid control equipments sized for handling 1500 GPM mud.
• Capable of handling mud up to 21 ppg.
• All reserve pits are to be connected to the mixing system so that mud can be transferred and treated in any pit independently
• As much as practical, tanks to have no internal piping or obstructions. Only suction pipe, mud guns, equalisers and dump valves
will enter the tank. Suction and Discharge lines to be run from all tanks for flexibility and rapid weight and for lining up as active tanks.
• Double deck top for tanks（ except shale shaker tank I ） Or a safe walkway to eliminate piping or other obstructions on top deck.
Sufficient service gates in top deck. Piping to be kept below grating.
• Mud trough sized for 1500 GPM（Mud trough on top of tank and below double deck）
• Where possible all valves to be outside the tanks and/or above mud level. All valve operators or handles to be below the grating level.
• All tanks to have 42" handrails.
• All tank compartments to have knife dumps and bottom feed to dump header.
• All tanks to have fixed, overhead sunshade cover with mist system coving all mud system area.
• All suction valves on the mud tanks will be accessible from the surface for repairs and contain high quality sealing components that
are oil based mud compatible.
• All the motors and control units to be explosion proof type
• One mud duty room is installed on the tank.
Low pressure mud system, Butterfly Valves and Unions.
B2.1. Centrifugal Pump - Qty : 11 set
- 6" x 8"-14 centrifugal pump with 75KW Explosion proof AC motor
B2.2. Centrifugal Pump - Qty : 4 set
- 2"×3"-13 centrifugal pump with 11KW Explosion proof AC motor
- Two(2) for trip tank, Two(2) for water cooling tank.
B2.3. Mud Processing /Treatment - Qty : 35 set
• Mud Agitators :
Impellar size 1140mm, Power 18.5KW, Qty 6 pcs
Impellar size 1040mm, Power 15KW, Qty 27 pcs
Impellar size 960mm, Power 11KW, Qty 1 pc
Impellar size 500mm, Power 2.2KW, Qty 1 pcs
B2.4. Mud Tanks
- Flat Bottom Tank, with slanted internal bottom.
B.2.4.1 Shaker Tank I - Qty : 1 set
- Shaker Tank I comprising of the following pit compartments :
a) Sand trap: 100 bbls. Capacity with provision for long tapered dump
B.2.4.2 Shaker Tank II - Qty : 1 set
- Shaker Tank II comprising of the following pit compartments :
a) De-sander /Degasser tank - 200 bbl. capacity.
b) De-silter pit - 200 bbl. capacity.
B.2.4.3 Intermediate Tank - Qty : 1 set
- Intermediate Tank comprising of the following compartments :
Compartment 1- 240 bbl.
Compartment 2 - 300 bbl.
B.2.4.4 Suction Tank - Qty : 1 set
- Suction Tank - 500 bbl. Tank is partitioned in two equal size compartment.
B.2.4.5 Mixing Tank - Qty : 1 set
- Mixing Tank comprising of the following compartments:
- Mix/Premix Tank for mixing -150 bbl.
- Mix/Premix Tank for mixing -200 bbl.
- Pill/Slug Tank -100 bbl.
B.2.4.6 Mud Reserve Tank - Qty : 1 set
- Mud reserve storage tanks, each of 500 bbl. capacities.
- Each tank divided into two (2) Compartments, each of 250 bbl.
B.2.4.7 Trip Tank& Water Cooling Tank - Qty : 1 set
Trip Tank& Water cooling tank are installed on the one skid. Trip tank - 120 bbl. capacity. There are two
compartments, each compartment is 60 bbl. 20m³ Water cooling tank is used for drawworks gearbox,
rotary gearbox, etc.
B.2.5. Shale Shaker
B.2.5.1 : Flow Dividers to the 4 shale shakers and 1 combo type shale shaker with flow bypass. Flow Divider box to
be capable to handle 1500 GPM of flow. - Qty : 1 set
B.2.5.2 :
- Derrick Hyperpool / 4-Panel High "G"
- Linear motion Shale shakers powered with vibrating motors that produces High G – 8 G force and with 4 panels with top
feeding wiers . Along with API-RP-13 C complaint replacement Screens (80 to 325 mesh sizes) to be suitable for flow line
temperature up to 200° F.
- Qty : 4 sets
B.2.5.3 : Screens type – Pyramid - Qty : 1 lot
Screen Size : 80 , Qty : 20
Screen Size : 100 , Qty : 20
Screen Size : 120 , Qty : 20
Screen Size : 140 , Qty : 40
Screen Size : 170 , Qty : 40
Screen Size : 200 , Qty : 40
Screen Size : 230 , Qty : 40
Screen Size : 270 , Qty : 40
Screen Size : 325 , Qty : 20
B.2.6 Mud Cleaner - Qty : 1 set
- Hyperpool / 4-Panel High "G" Combo type Linear motion shale shaker of same model as above shakers with combination of de sander
and de silter on top . (Combo type) to be lined up as 5th shale shaker) along with replacement screens of above sizes. Desander and
Desilter will be capable of handling 1500 gpm of mud.
- Three (3)-10" Desander Cones
- Twenty (20)-4" Desilter Cones
B.2.7 High Pressure low volume wash gun and mud ditch magnet at shakers - Qty : 1 ea
B.2.8 Decanting Centrifuge - Qty : 2 sets
- Variable Frequency Drive Centrifuge
- 50 horsepower (37kw/60HZ/460V) – Main Drive
- 20 horsepower (15kw) – Back Drive
- With feed pump,10HP/460V/60HZ
B.2.9 Degasser - Qty : 1 set
- Derrick Vacu-Flo for handling 1200 GPM.
B.2.10 Mud Gas Separator - Qty : 1
- Mud Gas Separator
- “Poor Buoy” vertical mounted mud gas separator, 48” OD x 15’ high with 6” OD inlet from choke manifold, 10” OD return line
to shale shakers with mud seal of 15 ft 8” OD vent line, 6” OD drain and all necessary piping to connect to choke manifold,
shale shaker tank and flare line.
- Detail information :
Type:HMGS1200-1.0A
Vessel dia.:1200m
Working pressure: 1.0MPa
Flow capacity:300~350m³/h
liquid inlet:DN150
liquid discharge outlet:DN250
With ignition device &70m flare line.
- To be certified by third party as per ASME
B.2.11 14"Augers - Qty : 3 sets
- 14"Augers– to carry cuttings from centrifuge, shakers &Desander/ Desilter to mud cutting waste pits eliminating water-jetting.
B.2.12 Mud Hoppers
B.2.12.1 Mud Shearing / Mixing / Blending Integrated system (Lobestar from Vortex Venture) - Qty : 2 sets
- Mud Shearing / Mixing / Blending Integrated system (Lobestar from Vortex Venture ), complete, incorporating shear flow loops,
mixing hopper and blending manifold. Flow rate of 1000 GPM each, 2000GPM in total.
B.2.12.2 6" mud mixer hoppers with 6" Venturi. - Qty : 2 sets
- Treatment Capacity:(200m3/h),
- Bore of inlet:6",Bore of outlet:6";
- Inlet pressure:0.3-0.6Mpa,Outlet pressure:0.1-0.2Mpa;
- Nozzle diameter:2"(50mm);
B.2.12.3 Hopper skid - Qty : 1 set
- Hopper skid has capacity to accommodate- four (4) Hoppers,
- Mud dock for material storage.
- Use the second floor of hopper skid as mud dock.
- Mud dock for material storage with jib crane capable to load chemical bags on all Hoppers .
- Air crane, Rated load: 3t , hositing height:6m
B.2.13 Mud Silo Table - Qty : 1 set
- Suitable stand / framework for installation of Deck Silos / Hammer Bins
- An indicative drawing of the Mud silo is enclosed.
B.2.14 Cellar jet - Qty : 1 ea
- Cellar jet constructed of 6" OD pipe with 2" NPT x 3/4" orifice jet nozzle nipple installed in 90° long radius ell. 6" line runs from cellar bottom
to mud tank with outlets to shale shaker and reserve/waste pit. Fluid is supplied to jet nozzle by 2" high pressure line from stand
pipe discharge manifold.
- With one FLYGT Submersible electrical explosion proof type pump,HT454 20HP added hose
C Power Package
C.1 Generator sets : - Qty : 7 sets
Model: CAT3512B+SR4B,7sets
Engine power: CAT3512B，1101 bkW@1200 RPM
Generator sets: SR4B, 600V/60HZ, 980EKW c/w fan.
Totally 8 sets, generator houses included.
C.2 Auxilliary Generator - Qty : 1 set
Model: CAT C18
480V/60HZ, 545KW c/w fan.
C.3 Rig VFD system - Qty : 1 set
- VFD system.
- Equipped with A/C control system, motor control panel, generator control equipment and lighting panel, all located in air-conditioned
control room with suitable roof mounted AC units.
C.4 WellSite Ex-proof circuit and lighting - Qty : 1 lot
- WellSite Ex-proof circuit and lighting
- Rated Voltage:600V/110V
- Rated frequency: 60Hz;
- UL/IEC/ATEX/CNEX explosion-proof standard.
- Explosion-proof requirement:The Ex e or Ex d explosion proof is used for the drilling floor area.
- Distribution Box and Magnetic Starter Box
- Lightings(Flourescent type)
- Cables (Exane or equivalent)
- Plus and socket
- Cable tray（including grasshopper and folding cable tray）.
- Includes the cable tray from VFD to solid control area, mud pump area, drilling floor area (including the mast), and generator houses
and to other support equipment.
D Rig Instrumentation, Control and Automation
D.1 Drillers Cabin cum Dog House - Qty : 1 set
- The cabin’s walls and the console are made of 304 stainless steel. The main frame and base are made of carbon steel. The middle of the
wall insulation filling rock wool,well insulated.
- Dog house and cabin dimensions is 2750mm(W)x 7500mm（L）x 2950mm(H)with attached cabin of 2700×2750mm.
- DCC designed to allow for ergonomics,positioned above the floor level with safety windows with wiper system to allow clear view of the rig
floor. Have a good sight of mud pumps, monkey board and drawworks. The windows are provided with safety nets and security bars. The
glass shall be made from Bullet-proof glass.
- The Driller's Cabin will have typical instrumentation/ equipment as listed below:
- Equipped with driller`s integrated chair. The drawworks operation and main operation of Top drive can be realized on the driller chair
and SIMATIC HMI.
- Draw works Joystick Controls,Top Drive Control.Drilling instruments and CCTV.
- One Ex-proof emergency lights .One Ex-proof power switch box.
- Driller’s cabin equiped with two sets of HVAC (Top mounted) which refrigerating capacity about 7kW. Doghouse equiped with two window
Air Conditioner which refrigerating capacity about 5kW.
- Ex telephones. Rig alarm horns, fire extinguisher.
- All plugs and receptacles for console connection.
- All operations are controlled from the Driller's Cabin.
D.2 Closed Circuit Television system (CCTV) - Qty : 1 set
- Closed Circuit Television system (CCTV) with recording and storage capabilities for 2 wells backup data(24months),colour remote control
camera system at below the Crown block, Monkey Board, stabbing board and under sub structure(all rotating camera,all explosion-proof type),
with explosion proof monitor(one display screen with four pictures) and controls at Driller's console.
and two monitors in both rig supervisor and toolpusher cabins.
- Working temperature:-30~60℃;
- Relative humidity:0-90%RH;
- Working voltage:120V-260V,47HZ-63HZ;
- The CCTV system consists of camera unit,controller,display screen,keyboard,connecting cables.
D.3 Rig Instrumentation System - Qty : 1 set
- Electronic, Computer controlled rig instrumentation system, MD Totco- Rig Sense3.21 control systems, incorporating real-time data acquisition
for usage at rig, display and logging of all rig, pump pressure, mud flow and volume information and alarm systems.
- Instrumentation system to be equipped with both Analog and Digital displays.
- Analog display is refer to Weight Indicator,pressure gause,etc.
- Suitable for area classification Class-1-Div-1.
- The system will provide for hard copy record of daily parameters and electronic database storage and retrieval of data to common Windows
based computer systems.
- System to cover the requirements under H.2.a to H 2.c through one system.
D.3.1 The system will provide for hard copy record of daily parameters and electronic database storage and retrieval of data to
common Windows based computer systems.
D.3.2 The system will include the following measurements :
• Hook Load
• Block Position
• Block Speed
• ROP
• Drilling Torque, Top Drive and Rotary
• Rotation speed, Top Drive and Rotary
• Tong line pull
• Mud Pumps; each pump & total all pumps
• Pump speed
• Pump strokes
• Total strokes
• Standpipe pressures
• Choke Manifold pressures
• Kill Line Pressure
D.3.3 MD Totco HMI as pit level (total 23nos mud leval sensors )and flow show monitor system with alarm device complete with
the following features :
• Total pit volume and individual tank volume for all active , mixing and reserve pits.
• Trip tank volume.
• Mud pit gain or loss in bbls.
• Mud flow as percentage of total flow.
• S. P. M. and continuous strokes for each mud pumps.
• Electronic digital monitoring/hard copy printout recording system for total volume and flow line
D.3.4 Will have Alarm Systems for
• Active Pit Level
• Mud return flow rate alarms; High/Low
• Rate of Penetration; High
• Pump Pressure; High/Low
D.3.5 The rig control system will be capable of automatic control of the following :
• Block Speed while running drill pipe, casing, tubing, etc., to rated maximum load.
• Block Proximity Limits; Crown & Floor
• Top Drive/Rotary Torque
D.3.6 Penetration rate while drilling, reaming, etc., based on;
• Bit Weight
• Pump Pressure differential. and
• ROP limits
• Torque
D.3.7 Data Monitor System
- Data Display Monitors, independently configured, networked to data storage system for real time or achieved
display of all rig data, with graphical, analogue and numerical display options :
• 1 Driller's Console（HMI)
• 1 Driller's Doghouse(HMI）
• 1 Contractor's Office(Rigsens cilinet）
• 1 Operator's Area Supervisor Office（Rigsens cilinet）
• 1 Operator's Rig Site Supervisor Office（rigsense server）
• 1 Mud Lab（LCD Screen）
D.3.8 Data printer systems for hard copy data record, configurable for digital or graphical output based on time or depth.
D.3.9 Data printer/recorder system dedicated to real time, 24 hour, continuous, 8 channel, graphical hard copy recording of critical rig data including;
• Hook Load
• Rate of Penetration
• Top Drive/Rotary Speed
• Top Drive/Rotary Torque
• Total Pump Speed
• Pump Pressure
• Return Flow Rate
• Pit Level
D.4 Deadline Anchor - Qty : 1 set
- Deadline Anchor JZG72E
- Max. deadline pulling force: 720KN;
- Output Pressure 9Mpa
- Output Pressure Error: ±1.0% FS
- Suit for M/D E551 Sensor
- With the MD Totco sensator and weight indicator.
D.5 Rig Intercom & Public Address System - Qty : 1 set
- Rig Intercom & Public Address System; Stations at all Operator's Offices, Mechanic Office, Senior Toolpusher's Office, Driller's Console, Driller's dog
house Shale Shaker w/hood, Mud Tanks, VFD Cabin, Mud Logger's Cabin, End of Catwalk for Cement Unit, Mud Engineer Lab, MWD unit, monkey
board, choke panel, and two spare units.
- Explosion proof suitable for use in Hazardous areas and to withstand harsh effects of environment
- Total of 17 stations required.
- Manufacturer Gaitronics
D.6 Rig Paging System - Qty : 1 set
Rig Paging System : For recording (the recording should be at lest 30days and be shared by the contractor.) the instructions passed between Driller
and Tool Pusher or between Company Man and Tool Pusher. Explosion proof suitable for use in Hazardous areas and to withstand harsh effects
of environment.
Manufacturer : Gai-Tronics USA
E Auxiliary Rig Equipment
E.1 Hoists
E.1.1 Rig Floor Winch - Qty : 3 sets
- Hoist, 10,000 lbs, one (2) located at drill floor, one (1) located at the end of catwalk.
Specification :
- Air pressure :116psi/0.8MPa;
- Max. pulling force :10,000 lbs/5T;
- Rope capacity :120m;
- Wireline Dia. :Ø20mm（3/4")
E.1.2 Winch - Qty : 1 set
- Hoist, 20,000 lbs, located at drill floor on driller side for Drill Collars/ Heavy lifts.
Specification :
- Max. lifting capacity:100KN
- Max. rope speed:20m/min
- Rated power:30KW
- Rated air inlet pressure:0.8MPa
- Rated air consumption:24m3/min
- Rope capacity:120m
- Wireline diameter:24mm
E.1.3 Man Rider Winch - Qty : 2 sets
- Winch on rig floor, 330lbs/150 Kg capacity, Certified Man rider includes external relief valve,operating valve, and testing ports.
- All on rig floor.
- Will be fail safe system.
- Man Rider Line Pull Rating: 330 lbs. (150 kg) on 2nd layer
- Man Rider Line Speed: Variable, 0 - 98 fpm (30 m/min) on 2nd layer
- Wire Rope Storage Capacity: 505 feet (154 m) with 7/16 inch (10mm) dia. wire rope on 5 layers
- ATEX Compliance: Standard. Includes drum guard, overload protection, emergency stop, limit switch, muffler and ATEX marking.
- Testing : Standard load test to 180% SWL
- Pressure: 75 psig (5 bar) – 105 (7 bar) at the air inlet (dynamic)
- Flow: 88 cfm (2.5 m3/min)
- 1ea on Rig floor and 1ea in Subbase
E.1.4 Racking Board Winch - Qty : 1 set
- 1-Tonne Utility Air Winch for Racking Board with remote operator pendant to function.
E.2 Air Compressors
E.2.1 Air Compressors - Qty : 3 sets
- Air Compressors for 535 CFM at 145 psi/1MPa each equipped with dual controls, including pipes valve fitting and two air receiver tanks of 600 gallons.
- Discharge Capacity: 535CFM(15.15m3/min)
- Rated Discharge Pressure:145psi(1.0MPa)
- Max.Working Pressure:154psi(1.06MPa)
- Cooling Type:Air cooling
- Max.Ambient Temperature:55℃
- Max.Dischage tepemerature:55℃+8~15℃
- Motor:90kW
- Air tank):four(4) total
- Two(2) 2.5m3 in Air house,two(2) 1.5m3 under sub-base
E.2.2 Air Dryer - Qty : 1 set
- Air Dryer to suit the air supply capacity of two air compressors working and one for spare.
- Model ï¼› HD-25HTF, capacity: 27m3/min
- C/W one prepositive filter and one postpositive filter.
E.2.3 Auxiliary Air Compressors - Qty : 1 set
- Quincy QT-7.5 Air Compressor –150 psi, driven by diesel engine for cold start application.
Features :
ACFM @ 175 psig: 22.0
RPM: 990
E.3 Water, Oil and Fuel System
E.3.1 Drill water Storage tank - Qty : 5 sets
- Drill water Storage tank 500 bbl each
- Flat bottom,Top Opened
- 2 pcs of Centrifugal pump included, 600V,60HZ
E.3.2 Four compartment oil lubster for storage of oil lubricants - Qty : 1 set
E.3.3 450 bbl Diesel Fuel Tank - Qty : 1 set
- 450 bbl diesel fuel tank complete with circulating and filtration system for rig engines and two (2) 1-1/2" x 2"
transfer pumps. Double skin and level indicator .
E.3.4 450 bbl. Mud-Diesel Storage Tanks - Qty : 2 sets
- 450 bbl. mud-diesel storage tanks. 2 pcs
- Fuel storage tank with doubled walled type construction.
The storage tanks will be fitted with :
• Level indicators to know the volume of the contents in the tank.
• Air breather with flash back arrestor
• Over flow line
• Access/egress ladder
• 1set 3" x 4" mud diesel transfer pump for two mud-diesel storage tanks.
E.4 Rig Floor Tools
E.4.1 General Assembly Parts - Qty : 1 set
Air winch support, location block for generator house, guard rail, rotary table cover plate, air tank bracket, mud umbrella, etc.
E.4.2 Hydraulic Wire Cutter - Qty : 1 pc
• Max. cutting diameter :48mm;
• Max.shearing force:20T;
E.4.3 Hydraulic Jack - Qty : 2 ea
30T，50T，100T
E.4.4 Wireline Stringing Unit : Ф42 - Qty : 6 pcs |
